Lab Notes

Experiment logs, geopolymer lab notes, and dispatches from the stone-making community. Less hype, more experiments, and occasional surprises.

  • First Pour: Notes From a Casting Novice

    I measured everything carefully. I read the mix guide twice. I set a timer. And then I watched my first geopolymer pour turn into what can only be described as a very confident failure. The mix was too wet — I’d added the activator too fast and the aluminosilicate hadn’t dispersed evenly. When I pulled the…

  • What Even Is Geopolymer? A Maker’s Primer

    Let’s say you’ve heard the word “geopolymer” floating around maker forums and you nodded along like you knew what it meant. No shame. Here’s what it actually is. Geopolymer is a class of inorganic binder — a material that sets hard, looks and feels like stone, but forms through chemistry rather than heat. Where Portland cement…

  • Why Ancient Egyptians Made Better Stone Than We Did (Until Recently)

    Egyptian stone has been sitting in desert sun and shifting sand for 4,500 years and it’s doing fine, thanks. Modern concrete and precast stone, by comparison, start showing cracks within decades. This is either a humbling data point or a tremendous argument for studying history more carefully. Probably both. The secret wasn’t magic — it was…